Miter Saw —A much better saw to use for cutting trim molding. Re: Cutting Trim Coil I hear you. Table Saw —Again, a great saw for cutting and ripping, but may not be best for precise cutting like trim molding. Sheet aluminium can be cut without the need for a guillotine or tin-snips which tend to deform the metal. Fasten the aluminum trim with coated aluminum nails that match the trim color to blend in the fastening points. With the aid of a straight-edge and a sharp knife "score" BOTH sides of the aluminium sheet. Ensure you leave a standard 1/16-inch gap between the side edge of the trim and protruding features such as a door frame so that the aluminum can expand and contract in different ambient temperatures. Repeat the process for any other transition strips that need to be cut. 3. Bend it back and forth a couple times, and it will give you a precise, clean cut. Clamp or hold a straightedge or square along the cutting marks and score a line with the tip of a sharp utility knife blade. I cut down an aluminum ladder recently using an old fine carbide blade, but the cut was quite rough. You can cut in different angles. Have a small job to do using Regal handrail system.

To cut an inside corner trim, you’ll use the same process, then make another cut with a coping saw to make a more precise angle. This weakens the aluminium and creates a "fracture line".
To cut an outsider corner trim, turn your miter saw clockwise to 45 degrees and cut your first trim piece to the left of the saw blade. Make the hole in the center of the part you wish to cut, then trim toward the guideline you drew. Anyone tried an abrasive blade??

Step 5 Set the transition strip in the desired location and verify that it fits in the opening properly. Use a hacksaw to cut it to the measurement. Is there a blade I could use in a mitersaw (10″, 5/8 hole).

Clamp the aluminum down. Wipe off the edges with a clean rag and remove all the small shreds of metal left over from the cut.

For the other side, rotate the saw to the other 45 degree angle on the right, and cut the trim to the right of the blade. Measure across the front edge of the stair. Thanks for any info. Then bend the …
Also called a 'chop saw,' this tool has a fine toothed blade that you pull down on the work piece. Remove the aluminum stair edge from the packet. How to cut aluminum handrail parts? Another way to do this is by hammering a nail or a screwdriver through the metal. Always make the hole on the part you plan on removing in order to avoid any lasting damage to the sheeting. When I have to make a long cut in aluminum trim (coil or lumberyard stock), I mark both ends of the piece, use a long straight edge, then score it four or five times with a sharp utility knife. And you can use the same technique anytime you need a straight cut on aluminum or other light-gauge sheet metal, even steel. You won’t need a pilot hole if you’re cutting end to end across a sheet.

Set the piece of aluminum on a table or over sawhorses, and position it so the cutting area has open space underneath it. Not sure of best way to cut parts to length. 1.


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